Finishing — Zinc

Zinc plating
rack & barrel.

Zinc electroplating on steel parts and threaded fasteners — rack and barrel capacity, multiple chromate finishes, ASTM B633.

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Sacrificial protection for steel

Zinc electroplating deposits a layer of zinc that corrodes preferentially, shielding the base steel from rust. It is one of the most widely specified treatments for steel hardware, fasteners, brackets, and structural components where cost-effective corrosion resistance is required. Coordinated through our trusted finishing vendors with both rack and barrel capacity.

Rack vs. barrel

Rack plating suits parts that must be individually fixtured — larger components, precision parts, or anything where contact marks cannot be tolerated. Barrel plating is the efficient process for high volumes of small parts: fasteners, bolts, washers, and pins tumbled for uniform coverage. Part geometry, volume, and finish requirements determine the right method.

  • Rack plating for larger, precision, or geometry-sensitive parts
  • Barrel plating for high-volume small parts and fasteners
  • Clear, black, yellow, and olive drab chromate passivates
  • Threaded parts and steel hardware — a core application

Chromate passivate colors

After plating, a chromate passivate seals the zinc and sets the appearance: clear (trivalent — bright silver, the RoHS-compliant standard), yellow (gold iridescent, higher baseline corrosion hours), black (matte, low-reflectivity), and olive drab (specified for some defense hardware). For purely aesthetic steel treatment with zero buildup, see black oxide; for stainless, see passivation.

FAQ

Frequently asked questions

Use rack plating for larger parts, close-tolerance features, or parts where contact marks cannot be tolerated. Use barrel plating for high volumes of small hardware where individual racking would be cost-prohibitive.

The zinc deposit is the same; the difference is the chromate passivate applied afterward. Clear gives a bright silver look (RoHS-compliant standard); yellow adds corrosion hours with a gold iridescence; black gives a dark matte look; olive drab is specified for certain military hardware.

The buildup is thin — typically 0.0002" to 0.0005" per side for standard zinc. For threaded parts, plating thickness is considered against thread class, which is standard practice for fastener plating.

ASTM B633, the standard specification for electrodeposited zinc coatings on iron and steel.

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