Finishing — Chem Film

Chemical conversion
coating (chem film).

Alodine / chromate conversion coating for aluminum — corrosion passivation, electrical conductivity retention, and paint adhesion, to MIL-DTL-5541.

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Corrosion protection that stays conductive

Chem film — also called Alodine or chromate — reacts with the aluminum surface to form a thin, corrosion-resistant layer that preserves electrical conductivity. Unlike anodizing, it adds essentially no measurable thickness, making it ideal for close-tolerance parts and assemblies that must remain conductive across mating surfaces. Coordinated through our trusted finishing vendors.

What chem film does

The conversion coating passivates the surface against oxidation, provides an excellent bonding base for paint and primer, and — unlike anodize — does not insulate the part electrically. That makes it the standard choice for avionics panels, RF enclosures, grounding plates, and any aluminum assembly where corrosion protection and low contact resistance are both required.

  • Corrosion passivation of aluminum surfaces
  • Electrical conductivity preserved (unlike anodize)
  • Superior paint and primer adhesion base
  • Negligible dimensional buildup — safe on tight-tolerance features
  • Clear (Class 1A) and yellow/gold (Class 3) available

Clear vs. yellow/gold

Class 1A (clear) is the standard for parts that will be painted or bonded. Class 3 (yellow/gold) uses a heavier chromate film with slightly higher bare-condition corrosion resistance — commonly specified for aerospace and defense parts that must be visually distinct from untreated aluminum. For a harder, wear-resistant surface instead, see Type II & III anodizing.

FAQ

Frequently asked questions

Anodizing grows a thick oxide layer that is electrically insulating. Chem film forms a thin chromate conversion layer that is electrically conductive, adds virtually no thickness, and is often used as a paint primer. Choose chem film for conductivity or minimal dimensional change; choose anodize for hardness, wear resistance, or color.

Yes — bare chem film provides meaningful corrosion resistance, particularly the heavier Class 3 (yellow/gold) film. For long-term outdoor or salt-spray exposure, a topcoat over the chem film is the standard approach.

MIL-DTL-5541, the military specification for chemical conversion coatings on aluminum. Class 1A (clear) and Class 3 (yellow/gold) are both available.

Yes. Chem film works on wrought and cast aluminum alloys. Surface finish and alloy chemistry affect the result slightly — let us review your drawing if the alloy is unusual.

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