Finishing — Barrel

Barrel plating
high-volume small parts.

The efficient finishing method for fasteners, bolts, and small hardware at volume — up to 350-lb barrel loads, clear and yellow zinc.

Licensed Engineering Firm ISO 9001:2015 Certified ITAR Registered Production & High-Mix, Low-Volume Veteran-Owned · Van Alstyne, TX

Production finishing at per-piece pennies

Barrel plating finishes large quantities of small parts at low per-piece cost: parts tumble freely in a perforated rotating barrel immersed in the plating solution, receiving uniform coverage without the labor of individual racking. The standard process for fasteners, bolts, screws, washers, and pins.

When barrel is the right choice

The tradeoff is contact marks — tumbling parts show small cosmetic contact points. For fasteners and hardware that's entirely acceptable; the functional, corrosion-resistant properties are unaffected. For precision parts where contact marks can't be tolerated, rack plating is the correct approach.

  • High-volume small parts — fasteners, bolts, screws, washers, pins
  • Uniform coverage on all surfaces without individual fixturing
  • Low per-piece cost at production volumes
  • Up to 350 lbs per barrel load (14" dia. × 42" barrel)

Available finishes

Clear zinc (trivalent chromate) is the bright, RoHS-compliant standard; yellow zinc adds a gold iridescence and higher salt-spray baseline — both per ASTM B633. Stainless hardware can also be passivated in barrel quantities. Commonly combined with our production machining programs where hardware is finished alongside machined components.

FAQ

Frequently asked questions

Small, robust parts that can tumble against each other without damage: fasteners, bolts, screws, washers, nuts, pins, clips, and similar hardware. Parts with delicate features or zero-contact-mark requirements should be rack plated instead.

Thickness is controlled to specification — typically 0.0002" to 0.0005" for standard protective zinc per ASTM B633. For threaded fasteners, the deposit is accounted against thread class, which is standard practice.

Up to 350 lbs per load in a 14" diameter × 42" long barrel. Send your part geometry and quantity and we can estimate how many runs your lot requires.

Yes — stainless hardware can be passivated in barrel quantities, convenient when stainless fasteners ship alongside machined components.

Request a quote

Got a tough part?
Send it over.

Upload your drawing or STEP file and we'll come back with pricing and lead time — from a single high-mix part to full production runs, held to exacting tolerances.

ISO 9001:2015ITAR RegisteredVeteran-OwnedTX Van Alstyne